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When not tracking the weld centerline
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Check if the angle and length of the set TCP are accurate.
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Verify if the welding angle has been correctly taught.
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When Arc Sensing is unstable
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If the gain value is unnecessarily high.
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When set welding conditions are below 150A.
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If the workpiece is not properly fixed.
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When the weaving width is less than 4mm.
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In the case of a zigzag waveform, if the period is less than 0.5s.
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When the position error is larger than the gain value set.
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If the gas diffuser and tip are not firmly secured, causing the wire to shake.
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When not obtaining accurate measurements or when errors occur from DAQ
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If the current sensor direction is reversed.
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When the current sensor zero-point setting is not performed.
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If the current sensor and DAQ are not properly connected.
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When the DAQ input port is not properly set
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Arc Sensing parameter setting process
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Set the Target Current to the target current value of the welding condition.
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Set Gain Y, Z and Bias Y, Z to 0 (same as not using the Arc Sensing function).
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After accurately teaching, perform a test weld.
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Set the Target Current according to the measured current value obtained through the monitoring function.
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Set Gain Y, Z to the default value and proceed with welding.
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Adjust Gain Y, Z values appropriately based on the welding results (Set to 0 for directions that do not require tracking).
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Parameter setting reference notes
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To forcibly move the centerline, modify the Bias Y value.
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A difference between the target current value of the welding condition and the Target Current value is acceptable. However, if you want them to match, modify the Bias Z value.
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If the correction amount exceeds the Max Correction value, increase the Max Correction value. If the Max Correction value is set high, affecting safety/quality, adjust it to a smaller value.
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