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Trouble Shooting

  1. When not tracking the weld centerline

    1. Check if the angle and length of the set TCP are accurate.

    2. Verify if the welding angle has been correctly taught.

  2. When Arc Sensing is unstable

    1. If the gain value is unnecessarily high.

    2. When set welding conditions are below 150A.

    3. If the workpiece is not properly fixed.

    4. When the weaving width is less than 4mm.

    5. In the case of a zigzag waveform, if the period is less than 0.5s.

    6. When the position error is larger than the gain value set.

    7. If the gas diffuser and tip are not firmly secured, causing the wire to shake.

  3. When not obtaining accurate measurements or when errors occur from DAQ

    1. If the current sensor direction is reversed.

    2. When the current sensor zero-point setting is not performed.

    3. If the current sensor and DAQ are not properly connected.

    4. When the DAQ input port is not properly set

  4. Arc Sensing parameter setting process

    1. Set the Target Current to the target current value of the welding condition.

    2. Set Gain Y, Z and Bias Y, Z to 0 (same as not using the Arc Sensing function).

    3. After accurately teaching, perform a test weld.

    4. Set the Target Current according to the measured current value obtained through the monitoring function.

    5. Set Gain Y, Z to the default value and proceed with welding.

    6. Adjust Gain Y, Z values appropriately based on the welding results (Set to 0 for directions that do not require tracking).

  5. Parameter setting reference notes

    1. To forcibly move the centerline, modify the Bias Y value.

    2. A difference between the target current value of the welding condition and the Target Current value is acceptable. However, if you want them to match, modify the Bias Z value.

    3. If the correction amount exceeds the Max Correction value, increase the Max Correction value. If the Max Correction value is set high, affecting safety/quality, adjust it to a smaller value.